Page 10 - Enclosure_Spring-Summer_2023
P. 10

continued from page 8

        terity while trying not to damage a glovebox glove. With   process  inside of  a glovebox, pay  attention to  all your
        that image and understanding in mind, it is quite common   feedthroughs.
        to see custom tools and widgets for electrode change out,
        wire cutting, and torch adjustment designed specifically to   Arc Starting
        avoid sharps exposure while performing common tasks.      Be aware of arc starting, which is common for GTA pro-
        The time spent on developing special tooling or processes   cesses, and required for the PAW process. The arc start
                                                                referred to here is that split second high frequency or ca-
                                                                pacitive discharge arc start, a commonly found feature on
                                                                most modern GTA welding equipment. The intent of these
                                                                arc starters is to jump the gap or start the arc without ever
                                                                actually touching the electrode to the part. This method of
                                                                arc starting is preferable to most weld engineers who may
                                                                be concerned with the potential of tungsten inclusions in
                                                                the weld deposit. Modern arc starters work great, they have
                                                                been on the market for decades, and they are reliable. The
                                                                arc starter is intentionally designed to force an electrical
                                                                discharge which is all well and good in most cases. Howev-
                                                                er, if your system is poorly grounded, or if there is an easier
                                                                pathway to ground anywhere in the torch, that arc start will
                                                                be more than happy to jump that gap instead and will cause
                                                                havoc with instrumentation or anything else available.
                                                                  The working gas for most inert gloveboxes is argon,
                                                                which  has  a  dielectric  strength  about  one-fifth  that  of
         Figure 3, Glovebox Feedthroughs                        air. The welding arc starter will easily cross small gaps

        to mitigate sharp items is well spent when compared to the
        recovery time of puncturing a glove. In many nuclear ap-
        plications, a glove puncture is simply not tolerable.

        Feedthroughs
          Welding applications bring all the traditional feedthrough
        issues, plus their own unique challenges. Traditional
        sealed feedthroughs can be used for welding applications
        without  modification.  Special  care  should  be  taken  to
        select appropriately rated high current feedthroughs for
        both electrode power and weld ground. Water cooled
        torches will require their own sealed feedthrough for
        water supply and water return. Weld shielding gas is also
        typically needed and ran through a separate feedthrough.
        Pay attention to the fittings used on your GTA or PAW weld
        torch. The weld industry will commonly use inert arc fittings,
        which are somewhat specialized and unique to the welding   Figure 4, Arc View Camera Image
        industry. You may need fittings or adapters to something
        more universal,  such as a  pipe thread,  for the glovebox   or exploit cracked or damaged cable insulation. Proper
        feedthrough.                                            grounding and bonding are essential when welding inside
                                                                a glovebox to ensure noise free instrumentation and arc
          Pay particular care to any feedthrough sensitive to
        electrical noise such as camera systems, instrumentation,   starting issues. Seek advice from someone familiar with
        and data acquisition systems. Even if these systems are not   high frequency electrical noise if problems persist.
        associated with the welding equipment, they can (and will)   Arc starting and weld arc electrical noise can also affect
        be affected by the electrical noise of the welding arc. For   systems in close proximity but not inside the glovebox.
        example, it’s pretty common to see noisy instrumentation   Video systems, instrumentation, and nearby electronics
        signals as soon as you start welding. This is a sign that your   are particularly problematic. Ensure any sensitive systems
        feedthroughs are poorly isolated and incorrectly grounded   in close proximity to the arc start are well shielding and
        or shielded. Bottom line is, as soon as you run a welding   grounded.


                                                                                                    continued on next page

        10
   5   6   7   8   9   10   11   12   13   14   15