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        EDD INTERNAL Inspection                                SAFETY INTEGRITY LEVEL CERTIFICATION,

          Destructive inspection is utilized when the item's shell   AN ALTERNATIVE TO DEPENDABILITY
        is sealed or taped over in a way that cannot be broken.   The traditional approach to taking credit for a commercial
        It involves opening the device to evaluate or perform   grade service is to perform a commercial grade dedication
        destructive testing, resulting in the item not being able to   (CGD). The typical acceptance method used to perform
        be re-used. If the item is re-sealable, it may be acceptable   this type of CGD is a commercial grade survey (CGS).
        to re-use – however, opening most electrical items to be   This document evaluates the accreditation process as a
        internally inspected invalidates their UL listing.     replacement to the traditional approach.
          Figure 2 below shows the difference between the         SIL methodology applies only to (1) commercial digital
        original time delay relay card that used an IC (left) and its   equipment  that  is  IEC  61508  SIL  certified,  (2)  IEC  61508
        replacement card, which uses a mezzanine circuit board   certifications that have been issued by a functional safety
        with a CPLD (right).                                   certifying body (CB) that has been accredited to ISO
                                                                         17065 by an accreditation body (AB) who is a
                                                                         signatory of the International Accreditation
                                                                         Forum (IAF) Multi-Lateral Agreement (MLA), and
                                                                         (3) the dependability critical characteristics (CC)
                                                                         and not to the physical or performance CCs of
                                                                         the commercial graded dedication process as
                                                                         defined by EPRI Technical Report (TR) 106439
                                                                         and EPRI 3002002982
                                                                           SIL  certifications  appear  to  be  an  accurate
                                                                         indicator of hardware and software safety reliability
                                                                         for  programmable  electronic  equipment  at the
         Figure 2, Original (left) versus Replacement part (right)       platform/product level. The process relays on the
                                                               technical and QA requirements involved with SIL certification
                                                               are very similar to that of nuclear grade equipment. The
          Figure 3 Left shows a firmware version number, which is   Certification  Bodies  (CBs)  have  a  standardized,  rigorous,
        a strong indicator of digital content. Peeling back the sticker   and reliable evaluation process. The Accreditation Bodies
        reveals even more information, such as the manufacturer   (ABs) hold CBs accountable and maintain an internationally
        and part number, which indicate it has a microcomputer.  consistent set of expectations to ensure accredited CBs can
                                                               be trusted by end-users from any industry in any country.
                                                                      EPRI research results indicate that there is no reason
                                                                    to believe that equipment certified to IEC 61508 SIL
                                                                    level 2 or 3 is not suited to perform safety-related
                                                                    functions merely because its OEM utilizes a QA
                                                                    program certified to ISO 9001 (or similar), rather than
                                                                    a nuclear industry specific QA program. SIL 1 rating
                                                                    makes up the majority of all Safety System.  SIL 4 is
                                                                    practically never installed.
                                                                      SIL is a rating on an overall safety function, not just
                                                                    a  single  component.  A  SIL  is  a  measure  of  safety
                                                                    system performance, in terms of probability of failure on
                                                                    demand (PFD). For example, a SIL rating of 2 means
                                                                    that the sensor, logic controller, reacting device such as
                                                                    a valve or pump, all of the software and logic involved,
                                                                    all of the installation materials (wiring, cabling,  etc.)
                                                                    involved, and all support services (such as compressed
                                                                    air  or  conditioned  electricity  with  battery backup)
                                                                    altogether represent a determined SIL 2 risk reduction
        Figure 3, The sticker showing the firmware version number  factor of 1-in-1,000 years. The SIL 3 certification process is
                                                               rigorous enough that many products ‘fail’ a certification audit,
                                                               at least the first time around (i.e., they do not achieve SIL 3
                                                               certification without needing some sort of design change). v




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